Activated Sludge Plant

Activated Sludge Plant

Proven Biological Treatment for High-Strength Effluent

Over 500 projects complete

Introduction

Activated sludge is a proven biological process used to remove dissolved organic pollutants, ammonia and nutrients from industrial effluent. It provides robust, reliable secondary treatment for high-strength wastewater typical of food, dairy and beverage manufacturing.

Complete System Design

FLI CAP Technology designs and installs full activated sludge systems, including selector tanks, aeration equipment, clarifiers, sludge handling and automated control.

Upgrades & Conversions

Our team has extensive experience upgrading existing treatment plants, such as converting SBRs into continuous activated sludge systems to improve stability and compliance.

Reliable, Efficient Performance

With energy-efficient aeration and precise process control, our systems deliver consistent effluent quality under variable industrial loads.

FLI CAP Technology

FLI CAP Technology
Unit 4A, Hampton Heath Industrial Estate
Malpas
Cheshire SY14 8LU

Get in touch

At FLI CAP Technology, innovation drives our commitment to excellence in every project.

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Process Technologies

Pumping Stations

FLI CAP Technology’s effluent pumping systems are engineered to transfer industrial wastewater reliably between treatment stages, maintaining stable flows and protecting downstream processes.

Screening & Filtration

FLI CAP Technology’s screening and filtration systems are engineered to protect downstream treatment processes by efficiently removing solids, fibres and debris from industrial effluent.

Balancing & Effluent Storage

FLI CAP Technology designs and delivers balancing and effluent storage systems that equalise flows and loads, stabilise treatment performance and protect downstream processes across industrial effluent treatment plants.

pH Correction & Chemical Dosing

FLI CAP Technology’s pH correction and chemical dosing systems are engineered to deliver accurate, automated control that protects downstream treatment processes and ensures consistent discharge compliance.

Dissolved Air Flotation (DAF) Clarification

FLI CAP Technology’s Dissolved Air Flotation (DAF) systems are engineered to deliver reliable primary clarification, removing suspended solids, fats, oils and grease from high-strength industrial effluent.

Membrane Bio Reactor (MBR)

FLI CAP Technology’s Membrane Bioreactor (MBR) systems combine advanced biological treatment with membrane filtration to deliver high-quality effluent for sites with stringent discharge or reuse requirements.

Activated Sludge

FLI CAP Technology’s activated sludge systems provide proven, robust biological treatment for high-strength industrial effluent, delivering reliable removal of BOD, ammonia and nutrients across demanding manufacturing environments.

Moving bed Bioreactor (MBBR)

FLI CAP Technology’s Moving Bed Bioreactor (MBBR) systems provide robust, high-rate biological treatment for industrial effluent, delivering stable COD and ammonia removal under variable loading conditions.

Tertiary Treatment

FLI CAP Technology delivers advanced tertiary treatment solutions to polish industrial effluent, achieve strict discharge consents and enable safe water reuse.

Water Reuse & Reverse Osmosis (RO)

FLI CAP Technology designs and delivers water reuse and reverse osmosis (RO) systems that recover high-quality water from treated effluent, helping industrial sites reduce freshwater demand, lower discharge volumes and improve sustainability performance.

Sludge Thickening

FLI CAP Technology designs and delivers sludge thickening and handling systems that reduce disposal volumes, improve dewaterability and support efficient, compliant operation of industrial effluent treatment plants.

FLI CAP by numbers...

Review our technical expertise and technologies and discover how FLI CAP Technology can help you achieve your wastewater objectives effectively, efficiently and sustainably.

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FLI Global by the numbers...

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Curious how FLI CAP Technology can enhance your treatment plant?

FLI CAP Technology delivers customised effluent treatment solutions designed around your needs, helping you finish on time and on budget.

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